(858) 683-3883|Product Catalog
POCONS

THE DESIGN BRIEF

EMI/EMC engineering guidance and field notes

Issue #4 · Thursday, April 9, 2026 · 2 min read

By POCONS USA — EMI shields + components. Korea → Vietnam → San Diego.

Issue #004 · Thursday, April 9, 2026 · Engineering Intel

150 kHz upper limit on MIL-STD-461G CS101 — most power supply designers miss this

🔬 Design Tip: Your CE102 filtering won't save you from CS101 failures

You're designing power conditioning for CE102 conducted emissions (10 kHz–10 MHz) but forgetting that same circuit has to survive CS101 bulk current injection up to 150 kHz. I've seen three designs this month fail CS101 at 100-150 kHz because their input filtering created resonances right where the susceptibility test hits hardest.

The rule: Keep your LC filter resonant frequency either below 50 kHz or above 200 kHz. Calculate it: f₀ = 1/(2π√LC). If you're between 50-200 kHz, you're asking for 20+ dB of amplification right in the CS101 test band. For AC inputs ≤100 A, I've measured 40 dB swings in transfer impedance when designers ignore this.

Your CE102 emissions filter and CS101 susceptibility response are the same network — design for both simultaneously, not sequentially.

⚡ Quick Hits

  • IEC 60601-1-2 testing: Use manufacturer-specified cables port-by-port, not generic test cables — I've seen 15 dB difference in CISPR 11 radiated results
  • RE102 now covers 10 kHz–18 GHz in MIL-STD-461G — that upper frequency catches switching harmonics most contractors forget about
  • FCC Part 15 Class B limits are 14 dB tighter than Class A above 1 GHz — verify your home-use classification before test
  • CS114 bulk cable injection hits 10 kHz–200 MHz on all interconnects — your "clean" digital lines aren't exempt

👀 What We're Watching

  • MIL-STD-464 system-level EMC pairing with 461G for platform integration requirements
  • CISPR 11 harmonic distortion cross-references with IEC 61000-3-2 creating dual compliance headaches

💡 One Thing

"Your input filter's resonant frequency is either your friend below 50 kHz or your enemy at 100 kHz — there's no middle ground in CS101."

Have you measured CS101 transfer impedance across your power input filtering? Reply with what frequency gave you the worst response — I'm collecting resonance data.

Sources: 1 · 2 · 3 · 4 · 5 · 6 · 7 · 8 · 9 · 10

From Our Factory in Suwon, Korea

EMI Shields

EMI Shields

Shield Clips

Shield Clips

Spring Contacts

Spring Contacts

SMD PAN NUTs

SMD PAN NUTs

Connectors

Connectors

Browse Full Catalog →

poconsusa.com/newsletter — full archive

Subscribe · Privacy

POCONS USA · 7750 Dagget St #208, San Diego, CA 92111

The Design Brief — Issue #004 | The Component Signal